Senior Engineer – Blade Production Full Time

JOB DESCRIPTION

Adani Group: Adani Group is a diversified organisation in India comprising 10 publicly traded companies. It has created a world class logistics and utility infrastructure portfolio that has a pan-India presence. Adani Group is headquartered in Ahmedabad, in the state of Gujarat, India. Over the years, Adani Group has positioned itself to be the market leader in its logistics and energy businesses focusing on large scale infrastructure development in India with O&M practices benchmarked to global standards. With four IG rated businesses, it is the only Infrastructure Investment Grade issuer in India.

Wind Turbine Generator (WTG): Adani Wind Turbine Generators (WTG) is a leading player in the renewable energy sector, specializing in the design, manufacturing, and installation of high-performance wind turbine systems. With a commitment to sustainability, Adani WTGs deliver efficient and reliable energy solutions, contributing to clean power generation across global markets.

Job Purpose

The Engineer – Production is tasked with managing technical aspects of blade production, including resin infusion, vacuum-assisted resin transfer molding (VARTM), and curing processes. The role involves operating and maintaining advanced production equipment, implementing quality assurance procedures, optimizing resource use, and supporting continuous process improvements to ensure efficient production and high-quality output.

Responsibilities

Technical Process Management

• Oversee technical aspects of blade production, including precise execution of resin infusion and vacuum-assisted resin transfer molding (VARTM) to ensure optimal composite material performance.
• Monitor and adjust curing parameters, such as temperature and pressure in autoclaves, to achieve desired mechanical properties and structural integrity.

Equipment Operation and Maintenance

• Operate and maintain advanced production equipment, including CNC routers for mold cutting, resin dispensers, and curing ovens, ensuring precise and efficient operation.
• Perform routine maintenance, calibration, and troubleshooting of equipment to prevent malfunctions and ensure consistent production quality.

Quality Assurance Procedures

• Conduct detailed quality inspections of blades at various stages using non-destructive testing methods such as ultrasonic testing and thermographic inspection to ensure compliance with design specifications.
• Document and address quality deviations, implementing corrective actions in coordination with the Quality Assurance team.

Resource Management

• Manage resources, including composite materials and tools, to optimize production efficiency and minimize waste.
• Monitor and report on resource usage, identifying opportunities for improvement and cost-saving measures.

Performance Monitoring

• Track and analyze production performance metrics, such as cycle times, defect rates, and throughput efficiency, using production management software and data analytics.
• Implement measures to enhance performance and achieve production targets.

Process Optimization and Innovation

• Identify and implement process improvements in resin application, mold design, and blade curing techniques to enhance production efficiency and reduce material waste.
• Evaluate and integrate new technologies and techniques, such as automated layup systems and real-time monitoring sensors, to advance production capabilities.

Safety Compliance

• Adhere to safety protocols related to equipment operation, material handling, and production processes, including proper use of PPE and safe handling of hazardous materials.
• Participate in safety training and implement safety measures to mitigate risks associated with blade manufacturing.

Documentation and Reporting

• Maintain accurate records of production processes, including material usage, equipment performance, and quality metrics.
• Prepare and submit detailed reports on production activities, including any issues encountered, resolutions implemented, and performance improvements.

Training and Support

• Provide technical support and training to junior engineers and production staff, ensuring they are proficient in production processes and equipment operation.
• Share expertise and knowledge to improve team capabilities and foster a culture of technical excellence.

Key Stakeholders – Internal

• Area Incharge
• Head – Production
• Pre Fab Engineer
• Maintenance Technicians

Key Stakeholders – External

• Material Suppliers
• Quality Assurance Inspectors
• Equipment Providers

Qualifications

Educational Background:

• B.Tech/BE in Mechanical Engineering, Materials Science, or a related field.

Work Experience

• 2+ years of experience in production engineering, with expertise in composite materials and manufacturing processes.

Industry Knowledge

• Proficient in process optimization, quality control methods, and safety protocols in blade production.