Support Mechanical – Casting Full Time NEW

• Key Result Areas/Accountabilities:

Key Result Areas/Accountabilities

Supporting Actions

MAINTENANCE, IMPROVEMENTS & RELIABILITY

• Do Regular/Routine rounds inside the Plant (Extrusion, Post-Extrusion, Die Shop and Die Service area, Powder Coating) to observe the equipment abnormalities like any signs of wear, damage, or malfunction and follow CLIT, self-maintenance activities, troubleshooting methods to reduce the abnormalities and reduction in Equipment Downtime
• Ensure 100% Equipment availability by Upkeeping, Maintaining, Coordinating and Monitoring all maintenance activities like Preventive, Shutdown, Corrective, etc in Extrusion, Post-Extrusion, Die Shop and Die Service area to
• To build a strong Maintenance Management System and utilize the same for measurement, monitoring and control of critical Maintenance Control and Result Indicators and to implement a system based on Reliability Centered Maintenance
• Analysing maintenance processes and identifying opportunities for improvement and reduce the unplanned Delays/downtime
• Discussion on chronic problems with your dept. team and & co-workers and eliminate it.
• Analysis of major / minor breakdowns and plan corrective actions accordingly.

SPARES MANAGEMENT

• Follow 7 Level Critical Spare criteria and Ensure > 95% Critical spares availability and procure the required maintenance spares timely to avoid the breakdown delays.
• Overhauling of maintenance spares regularly and keep ready with spares
• Spare parts planning for major shutdown jobs as well as fulfilling day today basis requirements
• Planning and procurement of advanced good quality tools and tackles for fast execution of jobs

MANPOWER MANAGEMENT

• Providing training to other staff on proper equipment use and maintenance procedures .
• Collaborating with other departments, such as production or engineering, to coordinate maintenance activities and minimize disruptions
• Good Co-ordination with crew members to get the job done from them

COST CONTROL

• Identification of maintenance cost reduction parameters
• Minimise leakages and wastages
• Managing the maintenance including the cost of spare parts, equipment upgrades, and external services within P&B
• Outsourcing of maintenance functions if required

SYSTEMS & AUDITS

• To implement improvement project to reduce repetitive problems/breakdown or losses.
• Timely submission of Kaizen, OPL, Good to fine, suggestion on system
• Developing and sustaining Model area in respective sections
• 100% active participation in respective daily meetings and giving inputs related to bring new technology, innovation and improvements towards productivity. Conduct awareness programs down the level team
• To know about IMS and other systems requirement and documents for non-conformity in Department during internal and external audits or assessments.
• Implementation of critical spares & consumable SOP without any defilement
• Follow 7 Lead Indicators and timely closure of Workorders

Focus on SHE (Safety, Health & Environment) along with Sustainability initiatives

• Ensuring 100% compliance of all safety standards and all applicable recommendations related to their concerned area.
• ? Educating team about “I know my job”, “I know the hazards associated with my job and I applied control measures” & “I escalate to my senior” among manpower deployed in sections/department manpower including peer, WB & CL manpower
• Timely conducting scheduled SO round and reporting of accidents, incidents and near misses on occurrences in the area of concern in system.
• To conduct daily Tool Box, talk as schedule and before start the job any critical job along with SWP
• Active participation in safety training, safety sub committees, standard champions meeting and any safety event
• Ensure good housekeeping, limited use of power, no leakage of water, oil, air etc. and reporting concerned if any abnormalities for corrective action
• Adhering of all safety precautions on the site and off the site
• Replicating good practice for saving environment for long run sustainability and creating awareness among manpower to save guard natural resources.