Wiring Harness Design Full Time

Job Summary

We are looking for a skilled and detail-oriented Wiring Harness Design & Development Engineer to design, develop, and validate wiring harness systems for automotive (EV & ICE) applications. The candidate will be responsible for end-to-end product development from concept to production.

Key Responsibilities

1. Design & Development

· Design wiring harness layouts using CAD tools (2D/3D).

· Prepare harness drawings, schematics, and routing layouts.

· Select appropriate wires, connectors, terminals, and protective coverings.

· Ensure compliance with OEM standards and industry specifications.

2. Product Development

· Develop prototypes and coordinate with production team for sample builds.

· Support new product development (NPD) activities.

· Perform design validation and verification (DV/PV).

3. Documentation

· Prepare:

o CKT Table, Cutting Chart, Bill of Materials (BOM)

o Technical drawings

o Work instructions & SOPs

· Maintain design change records (ECN/ECR).

4. Testing & Validation

· Coordinate electrical testing (continuity, HV testing, functional testing).

· Analyze failures and implement corrective actions.

5. Cross-functional Coordination

· Work closely with:

o Production team

o Quality team

o Procurement team

· Coordinate with OEMs and clients for design approvals.

6. Cost Optimization

· Optimize design for cost, weight, and manufacturability.

· Suggest alternative materials/components.

Required Skills & Qualifications

Education

· Diploma / BE / B.Tech in Electrical, Electronics, or Mechanical Engineering

Experience

· 4–6 years in wiring harness design & development (Automotive/EV preferred)

Technical Skills

· Knowledge of wiring harness components:

o Connectors, terminals, wires, sleeves, tapes

· CAD tools (AutoCAD, CATIA, SolidWorks, or similar)

· Understanding of:

o Circuit diagrams

o Harness routing

o Crimping standards

Additional Skills

· Problem-solving ability

· Strong communication skills

· Attention to detail

Preferred Skills

· Experience with EV wiring harness

· Knowledge of OEM standards

· Familiarity with testing equipment (continuity tester, HV tester)

· Understanding of IPC/WHMA-A-620 standards

Key Performance Indicators (KPIs)

· On-time design completion

· First-time-right design accuracy

· Reduction in design-related defects

· Cost optimization achievements